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Service Instructions

From time to time, Lycoming issues Service Instructions. Service Instructions cover a variety of subjects, such as repair processes, modification procedures, inspection procedures and overhaul methods.

Service Instructions are available from Lycoming Distributors. Complete sets of Service Bulletins, Instructions and Letters are available for purchase in both hard copy and electronic form either directly from Lycoming or through a Lycoming Distributor.

SI-1543
Notification of Approved Tappet P/N 15B26262

SI-1539
Fuel Manifold Spring Change

SI-1535B
Counterweight and Roller Removal, Inspection, and Installation

SI-1534
Service Recommendations for Long-Term Storage of Engines That Use Automotive Fuel

SI-1533
Approved Fuel Pumps

SI-1531
Alternator Bracket for Kelly Starter

SI-1530
Engine Inspection in Particulate-Laden Environments

SI-1529B
Hydraulic Lifter, Tappet Body and Valve Usage

SI-1528
Aircraft Engine Starter Recommendations

SI-1526D
New Piston Part Numbers

SI-1525
Reprint of Precision Service Information Letter No. SIL RS-92

SI-1524
Alternator Bracket Kit for 130A Alternators

SI-1523A
Approved AVStar Fuel Systems Inc. Carburetors

SI-1522
Reprint of Precision Service Information Letter No. RS-62, Rev. 2

SI-1521
Reprint of Precision Service Information Letter No. RS-35, Rev. 1

SI-1520
Reprint of Precision Service Information Letter No. SIL RS-88

SI-1519A
Reprint of Precision Service Information Letter No. SIL RS-87 Revision 1

SI-1518
Reprint of Precision Service Information Letter No. SIL RS-84

SI-1517
Timing change to TIO-540-AK1A Series Engines

SI-1514B
Roller Tappets Part Information Update

SI-1513
Reprint of Lamar Service Information Letter No. LSI-009

SI-1512
Main Crankshaft and Connecting Rod Bearing Upgrade

SI-1512-S1
Main Crankshaft and Connecting Rod Bearing Part Numbers

SI-1511A
Inspection of “PID” Stamped Crankshafts

SI-1510A
Adapter Kit for Magneto Isolation Drive

SI-1509
Nuts, P/N STD-1409, Replacement of All with P/N STD-2249 Nuts

SI-1508C
Dual Magneto Attachment

SI-1506
Engines, 4-Cylinder, Replacement of Impulse Coupling Magnetos

SI-1505
Cold Weather Starting

SI-1504
Cylinder Assembly Inspection/Replacement on O-235 Engines

SI-1503
Accessory Drive Gear and Shaft Dowel Replacement

SI-1502A
Flow Divider, Inverted, Installation of

SI-1500
Change, Counterweight Roller for Robinson Helicopter

SI-1498A
Recommended Engine Procedures for Purge of Vapor During Ground Operations

SI-1497A
Engine Procedures for Flight Training Operations

SI-1492D
Piston Pin Plug Wear Inspection

SI-1489C
Fuel Manifold Spring Change

SI-1484C
Installation Torque for Fuel Metering Device, Carburetor, Fuel Injector Servo or "AN" Fuel Pump Hold Down Nuts

SI-1485A
Exhaust Valve and Guide Identification Procedure

SI-1483A
Valve Leak Check with Engive Cylinder Removed

SI-1481B
Engine Preservation, Factory

SI-1462A
Propeller Oil Control Leak Test Procedure (With Propeller Installed on Engine)

SI-1458F
Connecting Rod Bolts

SI-1457A
Optional Remote-Mounted Oil Filter Kits

SI-1454A
Rocker Arm Assembly Replacement Part

SI-1453B
Converter Plate Gasket, Oil Filter, Replacement of

SI-1442A
Improved Oil Filter Bypass Valve

SI-1443H
Approved Slick Magnetos on Lycoming Engines

SI-1438A
Governor Pad Plate, Propeller, P/N LW-12347

SI-1437
Engine Timing Marks

SI-1436A
Adapter Kit for Magneto Isolation Drive

SI-1435
Conversion Constant Speed to Fixed Pitch Prop and Vice Versa/Prop Gov Oil Line Nut and Elbow

SI-1427C
Engine Break-In and Oil Consumption Test Limits

SI-1425A
Maintenance Procedures to Reduce Possibility of Valve Sticking

SI-1424A
Installation Procedure for P/N 1526066 Hydraulic Tappet/Plunger Assemblies

SI-1420A
Fuel Pump Drive Spline Lubrication

SI-1414B
Bendix Service Bulletin No. RS-77, Rev. 2

SI-1409C
Lycoming Engines P/N LW-16702, Oil Additive

SI-1406C
Crankcase Parts for Use with Large-Diameter Hydraulic Lifters

SI-1343B
Set Screw for Propeller Governor Idler Shaft

SI-1341
Idler Shaft Lubrication, Oil Pump

SI-1340A
Pin Identification, Piston

SI-1324C
Crankshaft Oil Seals

SI-1308E
Pressurized Magneto Pressure Test

SI-1308E-1
Supplement to Pressurized Magneto Pressure Test

SI-1304J
Engine Nameplate Replacement

SI-1299B
Magneto Drive Gear and Cushion Modification

SI-1285D
Magnetic Particle Inspection

SI-1279C
Oil Sump Baffle Replacement

SI-1275C
Cleaning Fuel Injector Nozzles

SI-1267D
Piston Pin Plug Usage

SI-1257G
Horsepower, Manifold Pressure, and RPM Values

SI-1256F
Valve Guides For Service Use

SI-1246B
Engine Conversion For Use of 100/130 or 100LL Grade Fuel

SI-1241C
Engine Start, Pre-Oiling Prior to Initial

SI-1238B
Assembly and Torque Procedures for V-Band Couplings

SI-1204D
Exhaust Flange Gaskets

SI-1192A
Valve Spring Compressor No. ST266

SI-1164B
Oil Pump Application

SI-1154P
FAA Approved Starters, Generators, Alternators, Regulators and Relays

SI-1148C
Use of Carburetor Heat Control

SI-1143C
Counterweight Bushing Inspection, Replacement, and Special Tooling Upgrades

SI-1132B
Magneto Drop-Off

SI-1125D
Alternate Crankcase Parting Surface Sealants

SI-1105B
Alternator/Generator Mounting Brackets, Periodic Inspection

SI-1098H
Bushing Location, Propeller Flange

SI-1094D
Fuel Mixture Leaning Procedures

SI-1080C
Maintenance Items For Special Attention

SI-1070R
Specified Fuels

SI-1060K
Push Rod Identification

SI-1059D
Pre-Lubrication of Parts Before Assembly

SI-1042Z
Approved Spark Plugs

SI-1037N
Approved Pistons, Rings and Cylinders for Use on Lycoming Engines

SI-1014M
Lubricating Oil Recommendations

SI-1012G
Counterweights and Rollers on Engine Models

SI-1012G Supplement 1
Counterweights and Rollers on Engine Models

SI-1011J
Table of Current Tappet Bodies, Plunger Assemblies and Hydraulic Lifter Assemblies

SI-1009AU
Recommended Time Between Overhaul Periods

 

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